Illuminating Africa

enquiries@lumul.co.za
(083) 349 8453

24V Silicone Neon Flex
The ultimate robust 3D bending neon flex for facade lighting
12V Silicone Neon Flex
A small yet powerful colour neon in a coloured silicone jacket ideal for signage

LED Neon Flex emits an amazingly even, smooth diffused light across the entire length of the Neon Flex giving the look of traditional glass neon whilst being cheaper, more resilient, easier to install, lower on maintenance and consuming far less electricity. It’s ease-of-use makes for short installation times reducing your installation costs.

Our 24V silicone LED Neon Flex adorns a number of high-profile building facades in South Africa, Nigeria, Ghana, Botswana and Zimbabwe.

LUMUL were Neon Flex pioneers in South Africa and continue to lead the market with our patented Multibend Neon Flex – this Neon Flex can safely bend in any direction. It does away with the fragile copper flexible printed circuit board, which generally can’t tolerate repetitive bending, bending on the incorrect axis or stretching (even minor stretching). Typically FPCs come in 1m lengths and are soldered together to make a long continuous run – these solder points are a natural weak point if the Neon Flex is stretched, these are the points which will fail. Our patented multibend neon flex uses micro-modules connected together with flexible wire which can be stretched and bent without risk of failure. This is the level of reliability you require for facade installations especially where expensive rope access may be needed for maintenance call outs. 

We offer a 5 year warranty on all our facade neon flex models backing up our confidence in the quality levels of our neon flex.

We offer a wide range of models to suit most facade installations and our personalised hands-on approach ensures successful projects.

For the signage industry we offer a 12V colour jacket silicone neon flex which can be cut every LED giving you total control over the lengths needed for your project. It’s a 12V neon flex made with high quality Epistar LED chips and made in a fully automated factory using a continuous FPC which eliminates the typical weak solder point every 1m in from other neon flex manufacturers. It is ideal for signage, stage and event lighting.

Neon flex colours

LUMUL LED Neon Flex is available in a range of coloured PVC jackets, a milky white PVC jacket, or a milky white silicone jacket. All ranges of LUMUL LED Neon Flex contain coloured Epistar LEDs within.

We carry a wide range of different Neon Flex colours in stock, including cool white, warm white, natural white, red, green, blue, amber yellow, lemon yellow, pink and purple. A wider range of colours is available on request.

Colour8*16
Silicone
10*25
Silicone
16*17
Silicone
6000KYYY
4000KYYY
3000KYYY
RedYYY
GreenYYY
BlueYYY
Amber yellowYYY
OrangeYYY
PinkY
PurpleY
Ice blueY
Lemon yellowY
Light pinkY

Technical specifications

Jacket materialSiliconeSiliconeSiliconeSiliconeSiliconeSiliconeSiliconeSiliconeSilicone
BendingLeft-RightMultibend ProMultibendMultibendLeft-RightLeft-RightMultibendMultibendLeft-Right
Size8 x 16mm16 x 1716 x 1716 x 1716 x 1716 x 1716 x 1716 x 1710 x 25 mm
ProfileDomeFlat topFlat topFlat topFlat topFlat topFlat topFlat topDome
ColourSingle colourSingle colourSingle colourSingle colourSingle colour, RGBSingle colour, RGBSingle colourSingle colourSingle colour
Jacket colourColoured + Milky whiteMilky whiteMilky whiteMilky whiteMilky whiteMilky whiteMilky whiteMilky whiteMilky white
LEDs per meter120969696112112140140120
Voltage12V24V24V24V24V24V24V24V24V
Power consumption10 W/m11.52 W/m7.7 W/m15.3 W/m8 W/m17.28 W/m8 W/m17.28 W/m10 W/m
Max brightness591 lm/m458 lm/m865 lm/m470 lm/m1122 lm/m470 lm/m1144 lm/m546 lm/m
Max length single feed
5m20m30m10m15m10m15m10m15m
Max length dual feed10m40m60m20m30m20m30m20m30m
Cutting unit9 mm20.8 mm63 mm63 mm63 mm63 mm50 mm50 mm50 mm
L/R bend diameter50 mm300 mm400 mm400 mm00120 mm120 mm50 mm
U/D bend diameter0200 mm20 cm20 cm20 cm20 cm000
CRI> 80 Ra> 80 Ra> 80 Ra> 80 Ra> 80 Ra> 80 Ra> 80 Ra> 80 Ra> 80 Ra
LED spacing0.8 cm1.04 cm1.04 cm1.04 cm0.89 cm.89 cm.71 cm.71 cm0.8 cm
L70 lumen maintenance50,000 hours50,000 hours50,000 hours50,000 hours50,000 hours50,000 hours50,000 hours50,000 hours50,000 hours
FPC positionVerticalHorizontal ModulesHorizontalHorizontalHorizontalHorizontalVerticalVerticalVertical
Operating temp-20°C to 60°C-20°C to 70°C-20°C to 60°C-20°C to 60°C-20°C to 60°C-20°C to 60°C-20°C to 60°C-20°C to 60°C-20°C to 60°C
CertificationCE, RoHSCE, RoHS, ULCE, RoHS, ULCE, RoHS, ULCE, RoHS, ULCE, RoHS, ULCE, RoHS, ULCE, RoHS, ULCE, RoHS, UL
IP ratingIP65IP65IP65IP65IP65IP65IP65IP65IP65

Accessories

We have a range of LUMUL LED Neon Flex accessories available to make for an easier installation of the product. Our extensive range of accessories offered include:

  • Quick power connector
  • Connector pins
  • Splicing pins
  • Wired mini connector pins
  • Unwired mini connector pin
  • End caps
  • Coloured mini end caps
  • Heat shrink
  • 5cm, 1m aluminium channels
  • LUMUL power supplies
  • DMX decoders
  • DMX amplifiers
  • DMX controllers
  • 0-10V controllers
  • Remote controls
  • Wired wall-mounted controls

Installation

  • Ensure you cut on the cutting line to avoid damaging the Neon Flex and voiding your warranty.
  • Ensure you seal Neon Flex ends appropriately for outdoor or wet installations.
  • Don’t place the Neon Flex onto rough surfaces as the jacket may scratch.
  • Never bend the Neon Flex beyond the stipulated minimum bending diameter as this will damage the internal circuit.
  • Only ever bend Neon Flex on the axis it’s designed for.
  • Observe specified max and min operating temperatures.
  • Never power Neon Flex whilst tightly coiled as you risk overheating the LEDs.
  • Do not puncture or pierce Neon Flex as it will void your warranty.
  • Do not continuously flex Neon Flex as you may break the internals.
  • Do not twist Neon Flex (except for multibend Neon Flex) as you may damage the internal circuit.
  • Do not exceed the recommended maximum running lengths.
  • Measure the desired length of Neon Flex you require and make a mark on the underside of the Neon Flex.
  • The Neon Flex can be safely cut on every cutting mark printed on the Neon Flex.
  • Carefully cut the Neon Flex on your cutting mark, using a utility knife.
  • Clean up the cut to ensure it is square.
  • Ensure you cut exactly on the cutting line or you will damage the end circuit and will need to cu back.
  • Should you be installing your Neon Flex outdoors, where it will be exposed to rain or other water, it is essential that you protect the Neon Flex from all water and moisture.
  • End caps and connectors all fit snugly over the Neon Flex jacket, however water and moisture could still seep in and damage your Neon Flex.
  • To prevent any risk of water and moisture damage liberally apply a neutral cure silicon glue when connecting a power connector or end cap.
  • Pull power cables through the silicone power connector.
  • Solder power cables to the neon flex FPC or wires.
  • Apply silicone glue around the end of the Neon Flex ensuring no areas are overlooked.
  • Apply silicone glue to the inside of the power cable cap. Slide the power cable cap over the end of the Neon Flex.
  • Apply silicone glue around the end of the Neon Flex ensuring no areas are overlooked.
  • Apply silicone glue to the inside of the end cap. Slide the end cap over the end of the Neon Flex ensuring it is pushed as far as possible.

This mode of joining Neon Flex delivers a smooth, unbroken light effect. This joining mode is not as strong and secure as using I, T or L connectors and should definitely be used in conjunction with mounting channels to ensure the Neon Flex cannot move about.

  • Ensure the ends of both pieces of Neon Flex have been cut square.
  • Clean up the cut edge and remove debris.
  • Pull a heat shrink sleeve over the Neon Flex, moving it away from your work area.
  • Insert the connector pin fully into the two holes on the one piece of Neon Flex end, using flat-nosed pliers if needed, then insert the connector pin into the other end of the Neon Flex to be joined.
  • Test your connection to ensure the splicing pin is correctly inserted on both ends.
  • Apply silicon glue to the two sides of Neon Flex to seal the join.
  • Smear excess silicone glue around the join area.
  • Using the heat gun, heat the heat shrink sleeve until it has shrunk evenly around the power cable cap. Be careful to not over-heat the sleeve.
  • Apply silicone glue around both ends of the heat shrink sleeve. Allow the silicone glue to cure.
  • If installing your Neon Flex in the 1m  aluminium channels, ensure you plan correctly in advance. Removing Neon Flex from the channels risks damaging the Neon Flex internal circuitry. 
  • If installing long lengths of Neon Flex be cautious not to twist the Neon Flex. You must unroll the Neon Flex by turning the reel to avoid twisting it, preferably unrolling the Neon Flex from the reel as you insert it into the channels. Unrolling an entire reel before installing it is not advised unless the surface you place it on is smooth and won’t damage the Neon Flex jacket.
  • Neon Flex is ideally mounted using the short (3-5cm) or 1m aluminium mounting channels.
  • The alumnium channels will hold the Neon Flex in place through bends or over straight lines.
  • Each portion of a curve will require a mounting bracket.
  • For precise bends consider cutting smaller mounting bracket lengths using a hacksaw.
  • Place the Neon Flex into the mounting brackets and test the layout, making adjustments as required. Remove the Neon Flex.
  • If necessary, drill holes for the mounting bracket, using plastic wall plugs where necessary.
  • Screw the mounting bracket to the mounting surface ensuring it is securely mounted.
  • Apply a small amount of silicone glue to the inside of each mounting bracket to help ensure that once mounted, the Neon Flex does not easily move.
  • If mounting the Neon Flex vertically use a 1m aluminium channel. The stainless clips will hold the neon in place and prevent it sliding downwards.
  • Place the Neon Flex into the mounting brackets and press down firmly to ensure the Neon Flex is properly secured.

 

Common questions & answers

  • A good warranty and back up service.
    LUMUL Neon Flex offers up to a 5 year warranty on our silicone Neon Flex.
  • Quality SMD LED chips.
    In this game, only the name-brand chips, such as Epistar, Bridgelux, Nichia, Samsung are good, the will truly disappoint over time.
  • Lumen efficiency (lm/W).
    You want as much brightness as possible for the power consumed, and this is best achieved with more LED chips configured to run at a lower current.
  • Electrical efficiency (W/m).
    Electricity is expensive so you want to achieve a good efficiency. LUMUL offers a range of Neon Flex with a power consumption ranging from 7W/m to 14.4 W/m.
  • A high number of LED chips per meter.
    Anything less than 72 LED/m will result in dots being visible underneath the jacket. As a general rule, the more LEDs, the better the efficiency and brightness will be although the brightness is also a factor of the thickness of the jacket.
  • Brightness.
    Neon Flex chips are contained in a thick silicone jacket, so for most use cases it’s imperative to have sufficient brightness through the jacket. Different colours have a different brightness, white being brightest, yellow the dimmest.
  • Lumen maintenance
    Aim for a lumen maintenance of at least L7 at 50,000 hours, meaning you want your Neon Flex brightness to be at least 70% of the original brightness after 50,000 hours.
  • FPC copper thickness.
    A good thickness of copper in the FPC (flexible printed circuit) within the Neon Flex helps to effectively conduct heat away from the LED chips.
  • Quality internal wire.
    Where the Neon Flex relies on internal wire to conduct current, this wire must be genuine copper and must be at least 0.24mm thick to effectively carry the current.
  • Small cutting unit.
    Neon Flex must be cut in specific places to avoid disrupting light in a section of the internal strip. High voltage strips have a larger cutting unit because of the way the LEDs are wired internally whereas low voltage strips have smaller cutting units. LUMUL 12V Neon Flex has a cutting unit of 9mm.
  • Silicone jackets
    Silicone is a far better material than PVC but equally more expensive. It has better UV protection qualities and can bend more easily.
  • A good range of accessories.
    The accessories are important to make installation simpler. LUMUL offers one of the widest ranges of Neon Flex accessories available in South Africa.
  • Most of our LUMUL 12V + 24V Neon Flex  models can be dimmed but you must check the spec sheet to be certain.

There is tolerance for cutting a bit to either side of the cutting mark however if you do cut through one of the circuits you will definitely damage the circuit section where you cut. If this is 12V Neon Flex you may have the last 5cm not lighting up, for 220V Neon Flex that could be a meter. You might cause a short-circuit in the Neon Flex, in which case the Neon Flex will either not work until the short circuit is resolved (12V Neon Flex) or might even cause a more significant permanent failure (220V Neon Flex). A short-circuit of 220V Neon Flex will generally cause your 220V controller to fail.

  • Type of driver: LUMUL 12V Neon Flex requires a 12V constant voltage power supply.
  • Wattage: Your power supply must be able to handle the power drawn by the Neon Flex. Take the length of Neon Flex (in meters) connected to the power supply and multiply by 14.4 to know the total wattage required. Find a power supply which can supply this wattage, and include a 20% buffer otherwise you risk overworking the power supply.
  • Water protection: Ensure your power supply is suitable to the environmental conditions: if the power supply is exposed to the environment you may need to purchase an IP67 power supply.
  • Operating temperature: Ensure your power supply is suitable for the operating temperature where it will be located.
  • Lifespan: The power supply will generally fail before the Neon Flex, so it is wise to purchase a power supply which will last in alignment with your needs. IP67 power supplies will generally outlast an IP20 power supply hence they usually have longer warranties. Mean Well power supplies will almost always outlast a no-name  power supply.

Only consider powering 12V Neon Flex from both ends and not the 220V Neon Flex. Powering your Neon Flex from both ends is perfectly fine and a good way to get longer runs without voltage drop. It is critical that you ensure you wire the positive and negative wires correctly – both ends must match, otherwise you risk damaging your power supply and your Neon Flex.

Our Neon Flex is IP65 rated. It *could in theory* be submerged in water however we don’t recommend it, especially the ends where end caps and power connectors are sealed since not all clients are adept at sealing their Neon Flex properly. Where Neon Flex is used in a damp / moist environment it is imperative that the ends are sealed with a silicon glue and end cap / proper power connector / converter and heat shrink, otherwise water can leak in and damage the internals.

It’s dead simple, and can be cut with a utility knife or even a sharp kitchen knife. A little pressure and some care to not cut your finger, and Bob’s your uncle. It really is simple.

Yes! That’s the beauty of Neon Flex. But note that inside the Neon Flex is a flat flexible strip FPC which means the Neon Flex can only be bent on one axis (laterally). It can be bent into quite a small radius without any problems or risk to the internals.

Yes, the silicone jackets and end caps, connectors and accessories are all resistant to salt water, sea air and high humidity.

Not really. Heat is the enemy of LED chips – the hotter the chips get the quicker the brightness will fade. It’s not a good idea to run them in an environment exceed 45 degrees Celsius.

Only use a neutral cure silicone sealant.

Troubleshooting

  • Check your power source: Check your 12V or 24V constant voltage power supply or the power connector are supplying power.
  • Check that the connector pins are inserted correctly and making contact with the internal copper wires.
  • Check that you have the polarity correct : positive to positive, negative to negative.
  • For 12V or 24V Neon Flex ensure your power supply is a constant voltage power supply and can supply sufficient current.
  • For 220V Neon Flex ensure the power converter or controller is not faulty.
  • You have almost certainly experienced a voltage spike exceeding around 240V which has permanently damaged your Neon Flex.
  • There has been an electrical voltage surge which has damaged the internal circuit.
  • A point on the internal circuit is damaged, most commonly this is because the Neon Flex was bent on the vertical axis or because of power spikes exceeding 240V. If this was due to man-handling the Neon Flex you can resolve this by cutting out the faulty section and splicing a working section of Neon Flex using splicing pins, silicon glue and heat shrink.
  • This is most likely due to voltage drop – not enough voltage is reaching the furthest end of Neon Flex from the power supply. You can:
    Reduce the length of the Neon Flex.
    If it is 12V or 24V Neon Flex you can try to power it from both ends, ensuring the polarity is correct.
  • Check that the connector pins are inserted correctly and making contact with the internal copper wires.
  • Check the wiring on the power supply.
  • If you are using a 220V power converter, the converter may be faulty.